Workshop on Process Design Engineering
Process Plant means an industrial occupancy where materials, including flammable liquids, combustible liquids or Class 2 gases, are produced or used in a process. Process plant industry covers a wide spectrum of industries like Oil & Gas Production, Chemical, Nuclear Fuel Processing, Petroleum Refining, Gas Supply, Electricity Generation, Steel, Water & Sewerage, Food & Dring Industry. The Program focusses on Process Equipments, Layout, Piping Design, Plot Plans & Isometrics for Process Plant Engineering with Practical Examples.
WHAT YOU WILL LEARN:
- Basic design requirements based on the types of plants / projects.
- Introduction to PFD, P&ID and PDS of equipments.
- Relevant Codes and Standards used in industry.
- Development of PFD: Process & Utility.
- Mass and Energy balance - Design Basis, Sample Calculations and Utility Sizing.
- Interlocks, Control Philosophy, Valves Selection and sizing, Safety valves sizing.
- Development of P&ID: Process and Utility, Line Sizing & Pressure Drop Calculations.
- Pump Selection and sizing.
- Heat Exchanger Design (Thermal Design).
- Distillation Column Design.
- Available Software used in industry and their applications.
Topics to be Covered in Workshop
Introduction to Process Engineering
- Introduction
- Overview of an Engineering Organization
- Role of a Process Engineer
- Project Documentation
Basic Engineering Package:
- Overview of Basic Engineering Package.
- Basic design requirements based on the types of plants / projects.
- Introduction to PFD, P&ID and PDS, Equipment list, line list Equipment data sheets
- Development of PFD, PFD specification,
- Development of P&ID,
- International Codes & Standards
- Fundamentals of Material Balance
- Fundamentals of Energy Balance
- Process Block Diagram
Process Equipments Detail Design & Sizing:
- Heat Exchangers
- Pumps
- Pressure Vessel
- Seperation Column
- Control Valve,
- Reactor Technology
Process Simulation:
- Butane, LPC Column simulation
- Light Neptha, CO2 Absorber
- Striper Design
Pipe Hydraulics & Line Sizing
- Flow rate, velocity, pipe sizing calculations
- Reynolds number- laminar/turbulent flow
- Darcy weisbach & hazen William equations
- pressure drop calculations, NPSH calculations
Equipments Used in Process Plants
- Process equipment
- Towers
- Exchangers
- Furnaces
- Vessels
- columns
- Mechanical equipment
- Pumps
- Compressors
- Storage tanks
- Compressors
- Storage tanks
Duration: The duration of this workshop will be two consecutive days, with 6-7 Hours session per day.
Certification Policy:
- Certificate of Participation for all the workshop participants.
- At the end of this workshop, a small competition will be organized among the participating students and winners will be awarded with a 'Certificate of Excellence'.
- Certificate of Coordination for the coordinators of the campus workshops.
Eligibility: There are no prerequisites. Anyone interested, can join this workshop.
